Top quality and performance with metallized films

Freshure® Top Coat

Top quality and performance with metallized films

Currently there is a clear market demand for an inline top coating process which protects the thin vacuum coated layers (e.g. Al and AlOx) , boost their barrier and add functionalities such as direct printability and constant surface tension. Suitable top coating processes are envisaged to play a central role in providing barrier solutions for mono-material structures needed for recyclable packaging. Freshure®, which is the result of years of development, is the ideal inline top coating solution offering a unique set of advantages:

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Particularly in case of AlOx the use of a suitable top coat is indispensable. This is because barrier properties of unprotected AlOx is dramatically deteriorated after converting as shown in the figure below:​

Traditionally offline lacquering has been the method to protect AlOx but this is an inefficient process requiring additional steps outside the vacuum chamber.

As can be seen in below figures inline Freshure® Top Coat boots the initial barrier and protects it during downstream processing:

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